23-25 Ford Ranger Raptor 3.0L Ecoboost Stage 2 Intercooler

23-25 Ford Ranger Raptor 3.0L EcoBoost Stage 2 Intercooler

The Process West Stage 2 Intercooler is engineered for serious 2023-2025 Ford Ranger Raptor owners demanding maximum cooling efficiency, consistent power delivery, and improved turbocharged performance under extreme driving conditions. Designed specifically for the 3.0L EcoBoost-powered Next Gen Ranger Raptor, this high-capacity intercooler features the largest intercooler core currently available for the platform, delivering superior intake air temperature control during towing, off-road use, spirited driving, and tuned performance applications.

Featuring an enormous 510 x 550 x 70mm bar-and-plate core, the Process West Stage 2 Intercooler significantly increases cooling surface area over the factory intercooler, helping reduce heat soak while maintaining denser, cooler intake charges for stronger and more repeatable horsepower. The result is improved throttle response, enhanced engine efficiency, and more reliable performance when the vehicle is pushed hard in demanding environments.

This premium intercooler upgrade is compatible with both factory intercooler piping and optional Process West hard piping kits, making it an excellent foundation for future performance modifications. Built with precision engineering and durability in mind, the Process West Stage 2 Intercooler is a must-have upgrade for enthusiasts building a high-performance Ranger Raptor capable of handling aggressive street driving, overlanding, towing, desert running, and off-road abuse.

Key Features

• Massive 510 x 550 x 70mm intercooler core — the largest available for the Next Gen Ranger Raptor
• Designed specifically for the 2023-2025 Ford Ranger Raptor 3.0L EcoBoost platform
• Dramatically improves cooling efficiency and intake air temperature control
• Reduces heat soak during towing, off-road driving, and performance use
• Supports increased boost levels and tuned applications
• Compatible with factory intercooler piping
• Works with optional Process West hard piping kits
• Heavy-duty bar-and-plate intercooler construction
• Precision engineered for direct-fit installation
• Maintains consistent power delivery under demanding conditions
• Built for high-performance and off-road durability
• Minor trimming required for proper installation

Benefits

• Helps maintain consistent horsepower and torque during repeated acceleration
• Improves turbocharger efficiency and throttle response
• Supports future modifications including tuning, intake systems, and upgraded piping
• Delivers cooler, denser air for improved combustion performance
• Ideal for towing, overlanding, sand driving, trail use, and high ambient temperatures
• Reduces performance loss caused by factory intercooler heat soak
• Enhances overall engine reliability under high-load conditions
• Compatible with both stock and upgraded intercooler piping configurations
• Professionally engineered for excellent fitment and long-term durability
• Backed by Process West manufacturing quality and performance engineering expertise
  

Product Specifications

• Part Number: PWRRIC02 (Silver) / PWRRIC02B (Black)
• Application: Front Mount Intercooler Upgrade
• Core Size: 510mm x 550mm x 70mm
• Core Style: Bar-and-Plate
• Material: Aluminum
• Finish: Powder-Coated
• Color Options: Black or Red piping options available separately
• Installation Type: Direct-fit replacement
• Piping Compatibility: Factory piping and Process West hard piping kits
• Intended Use: Street, towing, off-road, overlanding, and performance applications
• Trim Requirement: Minor plastic trimming required
• Engine Compatibility: 3.0L Twin Turbo EcoBoost V6

Install Difficulty Level

Installation is considered straightforward for most enthusiasts with basic hand tools and mechanical experience. Minor trimming of factory plastic components is required for clearance, but no major fabrication is necessary. The intercooler is designed as a direct-fit upgrade and works with factory mounting locations and piping connections. Installation time can be completed in as little as 1-2 hours depending on experience level.

Vehicle Fitment

• 2023 Ford Ranger Raptor — 3.0L EcoBoost V6
• 2024 Ford Ranger Raptor — 3.0L EcoBoost V6
• 2025 Ford Ranger Raptor — 3.0L EcoBoost V6

CARB Compliance Information

This part does not carry a CARB (California Air Resources Board) Executive Order (EO) number. As such, it is not legal for sale or use in the state of California or any other state adopting California emission standards. Please ensure compliance with local regulations before purchasing.

For warranty questions or product description inaccuracies, contact the MPT Performance experts at (407) 636-7077 or by email