23-25 Ford Ranger Raptor 3.0L Ecoboost Process West Stage 1 Intercooler Upgrade

The Process West Stage 1 Intercooler Upgrade for 2023–2025 Ford Ranger Raptor 3.0L EcoBoost delivers improved cooling efficiency, reduced intake temperatures, and consistent power under load. Its oversized bar-and-plate core replaces the factory intercooler, eliminates shutter restriction, and enhances throttle response for reliable performance on-road and off-road driving conditions use.

Top Features

  • Direct bolt-in replacement for factory intercooler system
  • Oversized 480 x 180 x 125mm bar-and-plate core
  • Eliminates restrictive factory intercooler shutter system
  • High-efficiency airflow and improved heat management
  • Compatible with factory intercooler piping
  • Designed for high-boost and off-road durability

Vehicle Fitment

  • 2023 Ford Ranger Raptor – 3.0L EcoBoost V6
  • 2024 Ford Ranger Raptor – 3.0L EcoBoost V6
  • 2025 Ford Ranger Raptor – 3.0L EcoBoost V6
Vendor: Process West
SKU: PWRRIC01
$ 1,350.34 USD
On-Sale $ 1,350.34 USD
Normally $ 1,350.34 USD
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This product is NOT CARB-APPROVED. We cannot ship this item to CA or any Carb regulated states. To avoid cancellation fee, do not order this if you live in California.
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23-25 Ford Ranger Raptor 3.0L EcoBoost Next Gen Process West Stage 1 Intercooler Upgrade

The Process West Stage 1 Intercooler Upgrade is engineered as a direct bolt-in performance enhancement for the 2023–2025 Ford Ranger Raptor 3.0L EcoBoost, designed to dramatically improve charge air cooling efficiency under both daily driving and extreme off-road conditions. By replacing the restrictive factory intercooler and eliminating the OEM shutter system, this upgrade helps maintain lower intake air temperatures, resulting in more consistent power delivery, improved throttle response, and reduced heat soak during demanding use. Built around a high-capacity bar-and-plate core, this intercooler is recognized as one of the largest factory replacement units available, making it a serious foundation upgrade for performance-focused Ranger Raptor builds.

Key Features

  • Direct bolt-in replacement for factory intercooler system
  • High-efficiency bar-and-plate core design for maximum cooling performance
  • Oversized 480 x 180 x 125mm core for increased airflow capacity
  • Eliminates restrictive factory intercooler shutter system
  • Compatible with OEM intercooler piping for simplified installation
  • Engineered for high boost pressures and demanding off-road environments
  • Built for consistent thermal management under sustained load conditions

Benefits

  • Delivers more consistent engine power by reducing intake air temperatures
  • Improves throttle response and overall drivability in both on-road and off-road conditions
  • Reduces heat soak for better performance during extended driving or towing
  • Enhances engine efficiency under high-load and high-boost scenarios
  • Maintains reliability for long-term performance use and aggressive driving conditions
  • Supported by manufacturer engineering standards for added peace of mind

Product Specifications

  • Core Dimensions: 480mm x 180mm x 125mm
  • Core Type: Bar and plate construction
  • Finish: Performance-grade aluminum construction with durable end tank design
  • Color: Silver (PWRRIC01) or Black (PWRRIC01B)
  • Fitment Style: Direct bolt-in replacement
  • Compatibility: Utilizes factory piping (optional upgraded piping kit available separately)
  • Cooling Design: High-flow, increased surface area intercooler core
  • Application: Performance intercooler upgrade for turbocharged EcoBoost platform

Install Difficulty Level

Installation is considered straightforward and beginner-friendly for a performance intercooler upgrade. Designed as a direct bolt-in replacement, the unit requires no cutting or permanent modification. Most experienced installers can complete the installation in a relatively short workshop session using standard tools, making it a convenient upgrade with minimal vehicle downtime.

Vehicle Fitment

  • 2023 Ford Ranger Raptor – 3.0L EcoBoost V6
  • 2024 Ford Ranger Raptor – 3.0L EcoBoost V6
  • 2025 Ford Ranger Raptor – 3.0L EcoBoost V6

CARB Compliance

No CARB Executive Order (EO) number or CARB approval status has been identified for this intercooler upgrade. Intended for off-road or performance applications where emissions certification is not required.

If there are any questions about fitment, installation, or product accuracy, or to report any discrepancies in this description, contact the MPT Performance experts at (407) 636-7077 or by email.

Shipping Policy

MPT is proud to offer free shipping on most orders over $149.

  • Free shipping applies only to the contiguous United States. Shipping and handling charges will apply to orders outside the contiguous US, and the buyer is responsible for any duty fees or taxes their home country may charge to import goods.
  • With free shipping, we will choose the best shipping method for your order. We use all major carriers, including USPS, FedEx, UPS, and DHL.

Turnaround Times:

  • MPT Tunes have a standard turnaround time of 2-3 business days, beginning once we receive your MPT Tune Form.
  • We do not process orders on weekends or observed holidays, which do not count as business days.
  • Physical items that are in stock at MPT and ordered by 4PM EST will be shipped the same day. Orders placed after 4PM EST will be processed on the following business day.

Special Considerations:

  • Items not stocked at our location will follow the same processing times but may experience lead-time delays and could incur additional charges. Shipping methods may vary for these items based on what was paid and the requested delivery speed. If you need an item by a specific deadline, please contact an MPT Expert.
  • SCT Tuner Orders with the Prioritized Order option must have their tune forms submitted by 3PM EST to be completed the same day. Forms submitted after this time will be processed the next business day.
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MPT Performance Returns and Refund Policy

A Return Authorization Number is required for all returns. Please contact an MPT Expert to obtain an RA # before sending anything back to us for any reason.

MPT tuning charges and license fees are Non-Refundable. The sale is final when MPT has sent the tune file over email. This includes both new tune purchases and tune updates.

Products other than MPT tunes, digital products, and MPT decals may be returned within 30 days for any reason, provided that the product has not been installed and is in brand new, unused condition with the original packaging. Once a product has been installed it is non-refundable. We reserve the right to deny the return, should the product be received and it display signs of installation or unmentioned damage.

For vehicle programmers/tuners, the vehicle must be returned to stock if a program was installed. If a tuning device is returned and has not been returned to stock, a refund will not be issued, and your tuner will not be sent back without a shipping and handling fee.

The customer is responsible for all shipping charges incurred during the return process.

Amount Refunded:
•Returns post marked before 30 days from the date the item was received will be refunded the purchase price, minus a 25% restocking fee and the cost of shipping.
After 30 days, all sales are Final.
•Shipping charges along with any package insurance are non-refundable. If your purchase was shipped with our Free Shipping option, the cost of the shipping will be subtracted from the total refund amount.

HP Tuners Credits are assigned to the HP Tuners product with the submitted serial number and cannot be transferred. Once you load a tune to your vehicle with the RTD, these credits are Non-Refundable.

Digital products and files that have no ability to be taken back physically, such as an SCT Tuner Unlock, are Non-Refundable.

nGauge Tune License Fee is included in your initial purchase of MPT tunes for the nGauge. This fee is factored into the price of the tunes and becomes Non-Refundable when the stock file has been emailed to MPT.

MPT Decals are Non-Refundable, once they have been received by the customer.

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