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21-26 Ford F-150 3.5L Powerboost Flowmaster 818166 American Thunder Cat-Back Exhaust System

Upgrade the 2021-2026 Ford F-150 3.5L PowerBoost Hybrid with the Flowmaster American Thunder Cat-Back Exhaust System. Featuring mandrel-bent 409 stainless steel tubing, a tuned resonator, and a 5-inch black ceramic coated tip, this direct-fit system enhances exhaust flow, delivers a deep moderate-to-mild tone, and includes all installation hardware. Lifetime Limited Warranty.

Top Features

  • Flowmaster American Thunder Cat-Back Exhaust System
  • Part Number: 818166
  • Fits 2021-2026 Ford F-150 3.5L PowerBoost Hybrid
  • 16-gauge 409 stainless steel mandrel-bent tubing
  • 3.00-inch and 3.50-inch exhaust piping
  • 5.00-inch black ceramic coated 304 stainless steel exhaust tip
  • Deep, moderate-to-mild performance exhaust tone
  • Single rear exit design
  • Direct-fit installation using factory hanger locations
  • Includes clamps, hardware, and installation instructions
  • Backed by Flowmaster's Lifetime Limited Warranty
  • Does not fit models equipped with the OEM Active Exhaust option

Vehicle Fitment

  • 2021 Ford F-150 3.5L PowerBoost Hybrid
  • 2022 Ford F-150 3.5L PowerBoost Hybrid
  • 2023 Ford F-150 3.5L PowerBoost Hybrid
  • 2024 Ford F-150 3.5L PowerBoost Hybrid
  • 2025 Ford F-150 3.5L PowerBoost Hybrid
  • 2026 Ford F-150 3.5L PowerBoost Hybrid
Vendor: Flowmaster
SKU: FLO818166
Availability: 23 In Stock
$ 949.95 USD
On-Sale $ 949.95 USD
Normally $ 949.95 USD
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Better hurry, only 23 left in stock.

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UPC: 090127844762
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Proposition65 Warning: Cancer and Reproductive Harm

Flowmaster American Thunder Cat-Back Exhaust System - Part Number 818166

The Flowmaster American Thunder Cat-Back Exhaust System (Part Number 818166) is engineered specifically for the 2021-2026 Ford F-150 equipped with the 3.5L PowerBoost Hybrid engine. Built from durable 16-gauge 409 stainless steel with mandrel-bent tubing, this performance exhaust system is designed to improve exhaust flow while delivering long-lasting durability. A specially tuned resonator produces a deep, moderate-to-mild performance tone that enhances the driving experience without excessive interior drone. Finished with a large 5.00-inch black ceramic coated 304 stainless steel exhaust tip, this system provides a clean, aggressive appearance that complements the F-150's styling. Designed to utilize the factory hanger locations, the kit includes all required hardware and installation instructions for a straightforward at-home installation. Backed by Flowmaster's Lifetime Limited Warranty, this American Thunder exhaust system is an excellent upgrade for drivers looking to improve performance, sound, and appearance.

Key Features

  • Designed for 2021-2026 Ford F-150 equipped with the 3.5L PowerBoost Hybrid engine.
  • American Thunder Cat-Back exhaust system.
  • Constructed from durable 16-gauge 409 stainless steel tubing for long service life.
  • Mandrel-bent 3.00-inch and 3.50-inch tubing promotes improved exhaust gas flow.
  • Specially tuned resonator delivers a deep, moderate-to-mild performance exhaust tone.
  • Includes one 5.00-inch round black ceramic coated 304 stainless steel exhaust tip.
  • Rolled edge, angle-cut exhaust tip provides a custom performance appearance.
  • Single rear exit configuration.
  • Uses factory hanger locations for an easy installation.
  • Includes clamps, hangers, installation instructions, and all necessary hardware.
  • Chambered muffler with black high-temperature paint finish.
  • Clamp-on exhaust tip and inlet connections.
  • Natural finish 409 stainless steel piping.
  • Does not fit models equipped with the OEM Active Exhaust option.

Benefits

  • Improves exhaust flow through mandrel-bent stainless steel tubing for enhanced performance.
  • Produces a refined, deep exhaust note with a moderate-to-mild sound level suitable for daily driving.
  • Adds an aggressive, custom appearance with a large black ceramic coated exhaust tip.
  • Durable stainless steel construction helps resist corrosion and extends service life.
  • Direct-fit design utilizes factory mounting locations, reducing installation complexity.
  • Complete installation hardware is included for added convenience.
  • Backed by Flowmaster's Lifetime Limited Warranty for long-term confidence.

Product Specifications

  • Brand: Flowmaster
  • Part Number: 818166
  • Product Type: Cat-Back Exhaust System
  • Exhaust Series: American Thunder
  • Main Piping Diameter: 3.50 inches
  • Additional Tubing Size: 3.00 inches
  • Tubing Material: 16-gauge 409 Stainless Steel
  • Pipe Color: Silver
  • Pipe Finish: Natural
  • Muffler Included: Yes
  • Muffler Type: Chambered
  • Muffler Material: 409 Stainless Steel
  • Muffler Finish: Black High-Temperature Paint
  • Muffler Shape: Oval
  • Muffler Dimensions: 15.00 in. L x 10.00 in. W x 5.00 in. H
  • Exhaust Exit Style: Single Rear Exit
  • Sound Level: Moderate/Mild
  • Exhaust Tip Quantity: 1
  • Exhaust Tip Diameter: 5.00 inches
  • Exhaust Tip Length: 12.00 inches
  • Exhaust Tip Material: 304 Stainless Steel
  • Exhaust Tip Finish: Black Ceramic Coating
  • Exhaust Tip Shape: Round
  • Exhaust Tip Style: Rolled Edge, Angle Cut
  • Exhaust Tip Connection: Clamp-On
  • Tail Pipe Outside Diameter: 3.50 inches
  • Clamps Included: Yes
  • Hangers Included: Yes
  • Catalytic Converter Included: No
  • California Proposition 65: Yes
  • CARB Compliant: Yes
  • UPC: 090127844762

Install Difficulty Level

Difficulty: Easy.

This direct-fit cat-back exhaust system is designed to install using the factory hanger locations and includes all necessary hardware and installation instructions. No cutting or welding is required, making it a great upgrade for experienced DIY installers. The shortest published installation time is approximately 1 hour under normal shop conditions.

Vehicle Fitment

Fits:

  • 2021 Ford F-150 3.5L PowerBoost Hybrid
  • 2022 Ford F-150 3.5L PowerBoost Hybrid
  • 2023 Ford F-150 3.5L PowerBoost Hybrid
  • 2024 Ford F-150 3.5L PowerBoost Hybrid
  • 2025 Ford F-150 3.5L PowerBoost Hybrid
  • 2026 Ford F-150 3.5L PowerBoost Hybrid

Note: Does not fit models equipped with the OEM Active Exhaust option.

For questions about this product or to report product description inaccuracies, contact the MPT Performance experts at (407) 636-7077 or by email.

Shipping Policy

MPT is proud to offer free shipping on most orders over $149.

  • Free shipping applies only to the contiguous United States. Shipping and handling charges will apply to orders outside the contiguous US, and the buyer is responsible for any duty fees or taxes their home country may charge to import goods.
  • With free shipping, we will choose the best shipping method for your order. We use all major carriers, including USPS, FedEx, UPS, and DHL.

Turnaround Times:

  • MPT Tunes have a standard turnaround time of 2-3 business days, beginning once we receive your MPT Tune Form.
  • We do not process orders on weekends or observed holidays, which do not count as business days.
  • Physical items that are in stock at MPT and ordered by 4PM EST will be shipped the same day. Orders placed after 4PM EST will be processed on the following business day.

Special Considerations:

  • Items not stocked at our location will follow the same processing times but may experience lead-time delays and could incur additional charges. Shipping methods may vary for these items based on what was paid and the requested delivery speed. If you need an item by a specific deadline, please contact an MPT Expert.
  • SCT Tuner Orders with the Prioritized Order option must have their tune forms submitted by 3PM EST to be completed the same day. Forms submitted after this time will be processed the next business day.
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MPT Performance Returns and Refund Policy

A Return Authorization Number is required for all returns. Please contact an MPT Expert to obtain an RA # before sending anything back to us for any reason.

MPT tuning charges and license fees are Non-Refundable. The sale is final when MPT has sent the tune file over email. This includes both new tune purchases and tune updates.

Products other than MPT tunes, digital products, and MPT decals may be returned within 30 days for any reason, provided that the product has not been installed and is in brand new, unused condition with the original packaging. Once a product has been installed it is non-refundable. We reserve the right to deny the return, should the product be received and it display signs of installation or unmentioned damage.

For vehicle programmers/tuners, the vehicle must be returned to stock if a program was installed. If a tuning device is returned and has not been returned to stock, a refund will not be issued, and your tuner will not be sent back without a shipping and handling fee.

The customer is responsible for all shipping charges incurred during the return process.

Amount Refunded:
•Returns post marked before 30 days from the date the item was received will be refunded the purchase price, minus a 25% restocking fee and the cost of shipping.
After 30 days, all sales are Final.
•Shipping charges along with any package insurance are non-refundable. If your purchase was shipped with our Free Shipping option, the cost of the shipping will be subtracted from the total refund amount.

HP Tuners Credits are assigned to the HP Tuners product with the submitted serial number and cannot be transferred. Once you load a tune to your vehicle with the RTD, these credits are Non-Refundable.

Digital products and files that have no ability to be taken back physically, such as an SCT Tuner Unlock, are Non-Refundable.

nGauge Tune License Fee is included in your initial purchase of MPT tunes for the nGauge. This fee is factored into the price of the tunes and becomes Non-Refundable when the stock file has been emailed to MPT.

MPT Decals are Non-Refundable, once they have been received by the customer.

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